AI-POWERED & INDUSTRY 4.0 COMPLIANT

AI-Powered Foundry ERP

Transform your shop floor from paper logs to a fully digital plant with real-time data capture & reporting, instant alerts, and AI-powered analytics.

12+ years in metal casting Plans from ₹12,000/month See plans →

120+ metal casting industries have chosen ICAST40%+ switched from another ERP

Universal Autofoundry Ltd, ICAST ERP clientJaipur, Rajasthan
Gautam Group, ICAST ERP clientRajkot, Gujarat
Walchandnagar Industries Ltd, ICAST ERP clientSatara, Maharashtra
PTC Industries Ltd, ICAST ERP clientMehsana, Gujarat
Amar Udyog, ICAST ERP clientFaridabad, Haryana
PC Sons Castings Pvt Ltd, ICAST ERP clientCoimbatore, Tamil Nadu
Gorecha Metal Tech Pvt Ltd, ICAST ERP clientRajkot, Gujarat
IH Castings Pvt Ltd, ICAST ERP clientBelgaum, Karnataka
Fitcast Founders & Engineers Pvt Ltd, ICAST ERP clientAhmedabad, Gujarat
National Fittings Limited, ICAST ERP clientCoimbatore, Tamil Nadu
Mahadev Ferrocast Pvt Ltd, ICAST ERP clientRajkot, Gujarat
Abhishek Alloys Pvt Ltd, ICAST ERP clientBelgaum, Karnataka
PR Technocast, ICAST ERP clientRajkot, Gujarat
Banil, ICAST ERP clientGoa
Knoten Engineering LLP, ICAST ERP clientAhmedabad, Gujarat
Steelcon Impex Pvt Ltd, ICAST ERP clientRajkot, Gujarat
Affine Steels Pvt Ltd, ICAST ERP clientHaridwar, Uttarakhand
Kaizen Ferrocast, ICAST ERP clientRajkot, Gujarat
Unimech Industries, ICAST ERP clientUnimech · Coimbatore, Tamil Nadu
TAS Foundry, ICAST ERP clientAhmedabad, Gujarat
Harisons Group, ICAST ERP clientVadodara, Gujarat
Rajasthan Udyog & Tools Pvt Ltd, ICAST ERP clientJodhpur, Rajasthan
Cast & Alloys, ICAST ERP clientRajkot, Gujarat
Accufine Cast, ICAST ERP clientCoimbatore, Tamil Nadu
Sunstar Casttech, ICAST ERP clientRajkot, Gujarat
Super Engitech, ICAST ERP clientRajkot, Gujarat
Integrations

One System, Connected to Your Whole Foundry

ICAST talks to your lab equipment, shop-floor machines, accounts and compliance portals, so nobody re-types data that already exists.

ICAST at the centre, connected to shop-floor and lab equipment, business and compliance systems, and people through alerts SpectrometersLab machinesBluetooth pyrometersFurnace IoTPLCs & machinesWeighbridgesMelt-shop TVsTallySAP & OracleCustomers’ ERPE-invoice & e-way billBarcodes & QRExcel importOpen APIWhatsAppMobile appEmail reportsBiometric attendanceShop Floor & LabBusiness & CompliancePeople & Alerts One connectedsystem SpectrometersLab machinesBluetooth pyrometersFurnace IoTPLCs & machinesWeighbridgesMelt-shop TVs Shop Floor & Lab TallySAP & OracleCustomers’ ERPE-invoice & e-way billBarcodes & QRExcel importOpen API Business & Compliance WhatsAppMobile appEmail reportsBiometric attendance People & Alerts
Savings

Where ICAST + MELTIX Pay for Themselves

₹1.33 Crestimated savings a year with ICAST + MELTIX

Example: an SG iron foundry making 300 tonnes of castings a month. ICAST alone: ₹36.6 L. Meltix is sold separately.

  • Lower charge cost (MELTIX)₹96.7 L
  • Fewer rejections (1% less)₹19.1 L
  • Staff time freed₹4.8 L
  • Loss-making items re-priced₹3.6 L
  • Inventory, breakdowns & power₹9.1 L

Beyond the rupees

  • Audit-ready traceabilityAny casting traced to its heat, chemistry and certificate
  • One-tap WIP statusSee where every casting is lying, right now
  • Ask AI, get answersCustomer and plant questions answered in seconds
  • Your plant in your pocketAnytime, anywhere, on your phone
  • Less data entryData flows in from machines, lab and systems
  • Faster planningProduction plans in minutes, not hours
  • Instant WhatsApp alertsProblems flagged the moment they happen
  • Less reliance on key peopleKnow-how in the system, not one person’s head

Your savings estimate

₹ —Enter your monthly tonnage
Sets typical yield, costs and raw material values for your metal. You can change them under Fine-tune the assumptions.
Good castings you dispatch in a month, after rejections.
tonnes
People who spend time writing registers, typing data into Excel or making reports: supervisors, lab, stores and accounts.
people
Average monthly cost of one of these staff members.
₹
Measured at Meltix customers: up to 4% for iron, 6% for aluminium and copper, 8% for steel. Enter a lower number for a cautious estimate.
%
Fine-tune the assumptions

Plant

Days your plant runs in a month.
days
Good castings as a share of the molten metal poured. The rest goes back as runners, risers and rejections.
%
Your full cost to make 1 kg of finished casting: metal, moulding, power, labour and overheads.
₹/kg
Cost of all charge materials (scrap, pig iron, ferro-alloys) needed to make 1 kg of molten metal.
₹/kg

Inventory

How many days of raw material and castings you usually hold in stock.
days
How much faster your stock moves with ICAST's procurement planning. 20% faster turnover means about 17% less stock.
%
Interest rate on the money that funds your stock, such as a cash credit or working capital loan.
% a year

Item-wise costing and pricing

Share of your monthly tonnage in items that earn little or lose money.
%
ICAST's item-wise costing and profitability report shows the real cost and margin of every item you cast, a report most foundries cannot get from Excel or a generic ERP. Owners use it to find the bottom 5% of items by margin and raise their price, typically by ₹2 to ₹5 per kg.
₹/kg

Quality and people

How much your rejection rate falls. From 5% to 4% is 1 point.
% points
Share of those staff members' time freed from manual entry and report making.
%

Maintenance and power

Production days a year lost to breakdowns that planned maintenance would prevent.
days a year
Your average profit on sales, used to value the production saved.
%
Minutes a day molten metal waits in the furnace that live furnace data and alerts can cut.
min/day
Your electricity rate per unit.
₹/kWh

An estimate, not a guarantee. Your results depend on your plant, product mix, prices and customers.

Book a Demo
PC Sons Castings — Client Feedback — video thumbnail
Built For Foundries, Not Retrofitted

Less Time Chasing Data. More Time Running Your Foundry.

Every heat, casting and dispatch is captured once, at the source, and flows on its own into reports, test certificates and WhatsApp alerts. No more chasing registers. No more Excel at midnight. Just live numbers you can act on while the shift is still running.

Don’t take our word for it. Hear it straight from the foundry owners who run on ICAST.

Watch Client Stories
Senthil Kumar · PC Sons Castings Pvt Ltd, Coimbatore
Heat-Wise Traceability
·
Automated MTC
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SpectroConnect
·
Mobile Shop Floor
·
WhatsApp Alerts
·
AI Engine
·
Pattern & Die Tracking
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Pattern & Die Life Monitoring
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Real-Time WIP
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Heat-Wise Traceability
·
Automated MTC
·
SpectroConnect
·
Mobile Shop Floor
·
WhatsApp Alerts
·
AI Engine
·
Pattern & Die Tracking
·
Pattern & Die Life Monitoring
·
Real-Time WIP
·
Feature Highlights

More Reasons to Love ICAST

Unlike generic ERPs, ICAST's native modules map directly onto your foundry shop floor, pattern/Die shop, Mold/Core Shop, Melt-shop, spectrometer lab, and all the systems you already run.

Live Data

Charge Recipe Optimization & Correction

Optimize scrap charge-mix and get instant alloy dilution and correction guidance directly on the shop floor. Powered by Meltix, with live spectrometer feeds displayed straight to shop-floor screens and TVs.

Explore Meltix

Item-wise Costing & Profitability Report

Know the true cost and margin of every item you cast — material, melt loss, labour, power and overheads rolled up automatically. Costing built on real production data, not formula-based estimates. No more guessing which parts are actually profitable.

SpectroConnect & LabConnect

Direct integration with spectrometers and lab equipment to automatically record chemical and mechanical properties — and generate material test certificates in just a few clicks.

WhatsApp Alerts & Notifications

Get real-time alerts directly on your WhatsApp. Send automated notifications to your suppliers and customers as well, with the relevant vouchers attached.

Mobile-First Design Approach

The interface is built for mobile devices, so you can run the ERP from your phone — from shop-floor data entry right through to viewing reports.

ERP & Accounting Integration

Connects to enterprise systems like SAP and Oracle and accounting tools like Tally. ICAST can also pull orders and schedules straight from your customer's ERP, so nobody re-types data that already exists.

IoT-Enabled & Industry 4.0 Ready

Direct IoT sensor feeds from furnaces, machines and instruments for automated machine connectivity and real-time operational data — without manual logging.

Start small ICAST Lite from ₹12,000/monthCloud hosting, SpectroConnect and online implementation included. See all plans
Ask a Foundry Specialist

Our Support Team Speaks Foundry, Not Just Software.

Raise a ticket with a typical ERP vendor and you get a generalist reading a script. Raise one with ICAST and you reach someone who understands your melt shop, your spectro lab and your month-end dispatch rush — because that's how rigorously we train our team.

Don't take our word for it. Ask our clients: they'll tell you the difference between ICAST support and every other software vendor they've worked with.

Ask for a client reference →
Jayakrishna, ICAST ERP foundry support team
Jayakrishna
Priyank, ICAST ERP foundry support team
Priyank
Surbhi, ICAST ERP foundry support team
Surbhi
Virag, ICAST ERP foundry support team
Virag
Ramakrishna, ICAST ERP foundry support team
Ramakrishna
Kush Vadodariya, Support Executive, ICAST ERP foundry support team
Kush
Talk To Us

Book a Free Demo

Tell us a little about your foundry and we'll show you how ICAST fits the way your foundry works — no obligation.

 
Ellipsis Infotech corporate video, the team behind ICAST ERP — video thumbnail Meet Ellipsis Infotech, the team behind ICAST
Frequently Asked Questions

Questions Foundry Teams Ask Us

Straight answers on rollout, integration, security, support and cost.

Still have a question? Talk to our team →

How long does it take to go live on ICAST?

ICAST Lite typically moves a foundry from paper logs to live mobile shop-floor entries in about 7 days. Pro and Enterprise rollouts, which add procurement, costing and multi-plant modules, usually take 4–8 weeks, depending on how many processes you digitise at once.

How much does ICAST cost?

Plans start from ₹12,000 a month. The final price depends on the plan, any extra modules and the number of plants. See the plans or book a demo for a quote for your setup.

What’s included in the ICAST subscription?

Your subscription covers the modules in your plan, cloud hosting, the mobile entry app, SpectroConnect for automatic spectrometer readings, WhatsApp alerts up to your plan’s message allowance, and Ask AI, with AI usage billed on actual consumption. Online training, implementation, support and software updates are included too, so there is no separate setup fee for these.

Can we start with ICAST Lite and upgrade to Pro or Enterprise later?

Yes. You move up without starting again: your data, masters and settings stay as they are, and you pay only the difference. If you need just a few Pro or Enterprise features, you can add those modules to your current plan instead of upgrading the whole plan.

Can ICAST connect to our lab equipment and fetch foundry data automatically?

Yes. ICAST reads results directly from all major spectrometer brands, tensile, hardness and other lab machines, Bluetooth pyrometers and weighbridges, through APIs, XML, CSV or Excel files, or DLLs. Spectrometer and mechanical test results are saved against the right heat or batch with no typing, and material test certificates are built from the same readings.

Can ICAST talk to our accounting, ERP or a customer's ERP system?

Yes. Data flows both ways with Tally, through its API or DLL files. SAP and Oracle connect through an API connector, so finance stays in the system you already use while foundry teams work in ICAST’s simpler screens and mobile app. Any third-party software that offers an API, including a customer’s ERP, can exchange data with ICAST, so orders and GRNs can come straight in.

Is our production data secure, and what security do you use?

Yes. ICAST runs on a VAPT-tested platform hosted in an Indian data centre, and your data stays in India unless you agree otherwise. Every user has their own login, with role-based rights set separately for data entry, editing, approvals and reports. All access is over encrypted HTTPS/TLS connections, and only authorised Ellipsis staff bound by confidentiality can reach the production environment. The database is backed up daily, uploaded files and images are backed up incrementally, and the last seven days of backups are kept. Security patches are applied as they are released. Your data remains yours: we provide a full export on request, and if you leave we delete it and confirm in writing. ICAST is also available on-premise or on a private cloud.

What does support look like after we go live?

Training and local support are included in every plan, from our in-house team trained in foundry processes, not an outsourced ticket queue. Your users reach people who understand your melt shop, lab and dispatch, and WhatsApp alerts keep your team on top of exceptions day to day.

Can your team come on-site for training and go-live support?

Yes. Online training is included in every plan. If you would like our team at your plant for training and handholding during go-live, we come on-site, with travel and stay charged as an add-on.

How can ICAST improve my foundry operations?

ICAST replaces registers and Excel sheets with one live record of every heat, casting and dispatch. Supervisors enter data on mobile screens built for the shop floor, lab readings arrive automatically and automated workflows fill in the rest, so data entry is fast. Reports are ready the moment the data is in, and WhatsApp alerts reach the right person when and where something happens, not two days later. Management sees rejection, yield and costs by heat and by item, so decisions are made on today’s data.

What does AI do in ICAST?

ICAST's AI Engine works on your own production data. Ask questions in plain language, get your monthly MIS in your own format, request a dashboard, turn scanned documents into entries, and get early warnings on defects, machine failures, delivery risk and margin drift. See the AI Engine →

Let’s Digitalise Your Foundry Together!

See heat-wise traceability, live WIP reports, MTC automation and the AI engine in a personalised demo — no obligation.

Book a Demo
Fast rollout
7-day SaaS rollout
ICAST Lite goes from paper logs to live shop-floor entries in a week.
No lock-in
No long-term lock-in
Lite is a flat monthly subscription — scale up to Pro or Enterprise when you're ready.
Your data
Your data stays yours
On-premise or private cloud deployment options for every plan.
Onboarding
Dedicated onboarding
Local support and training included, not outsourced to a ticket queue.
The Ellipsis Product Suite

Need Dedicated Meltshop Analytics?

Discover Meltix (meltix.net), our specialised software focused purely on heat optimisation, scrap charge-mix minimisation, and real-time melt-shop performance analytics.

Up to 8%lower charge cost, measured at Meltix customers: up to 4% for iron, 6% for aluminium and copper, 8% for steel
Visit Meltix Website